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Soil testing for
suitability in brick production |
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Clay for
brick making is prepared differently in a rural environment – manually in
small brick yards – and near towns and urban areas mostly in large-scale
factories employing heavy duty machinery and equipment. Since modern clay
works, quite often cannot satisfy the demand for brick and tiles, rural
brick makers are increasingly playing an important role as suppliers and
thus, are confronted with the demand for good quality fired clay products.
Brick makers
are faced with the challenges of producing bricks of satisfactory quality
efficiently, economically and sustainably and with particular regards to
mitigating environmental damage.
The
main technical problems that brick making units suffered from are poor
quality, weak bricks, a high breakage rate, no standardization and a
complete lack of knowledge and experience of how to correctly use bricks in
construction. The poor quality and high breakage rate were normally caused
by selecting inferior quality clays and/or faulty production techniques
during the clay preparation, moulding, drying and firing stages.
TESTING
PRINCIPLE
There are three ways for checking the quality of soil.
Before
sending the soil to the laboratory the first is to test the soil sample
using simple field tests that require no special equipments. These tests are
quite satisfactory but occasionally the results of these field tests can be
quite misleading if the person have no experience in brick making.
The second
method is to check the soil in the laboratory for suitability in brick
making. The results of the tests are usually quite accurate and can be very
informative if they are interpreted well.
The last and
the most important (usually ignored by all) is to simulate the laboratory
conditions into pilot plant scale. Most of the soil testing units do not
perform this step due to paucity of the required facilities. However pilot
trials are extremely necessary to have a feel of the production process and
to actually feel the product expected during the actual production process.
AREAS OF
APPLICATION
In all types of brick industry, e.g. open clamps, fixed chimneys and
vertical shaft brick kilns.
ADVANTAGES
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To ensure
suitability of soils in brick making. |
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Better
quality bricks made available to consumers |
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Suitability
of use in construction |
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Determine
size of moulds |
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Means of
improvement over conventional procedure.
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Testing
data for consumer use |
TESTING FORM
On a turnkey basis for soils or as per product requirement.
TESTING
STATUS
At VSBK Service Centre state of the art facilities are available for testing
of soil for suitability in VSBK firing in a turn key basis. Soils and fuel
are tested manually, formulated into compositions and test fired in
computerised furnaces. Based on the test results, pilot plant trials are
carried out in VSBK to calculate the actual fuel consumption, physical
properties and mechanical characteristics of the fired brick.
TESTING
CHARGES
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Rs.
5000/- per truckload (10 MT) of soil. Transportation charges have
to be borne by the testing party.
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Rs.
500/- for fired brick testing (5 samples). |
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Rs.
500/- for fuel testing (1 sample). |
ADDRESS OF
CORRESPONDANCE
Dr.
Soumen Maity / Rajesh
BajpaiTechnology System Branch
Development Alternatives
1077, Civil Lines
Jhansi – 284 001
Telefax : 91+ 517+
452340
Tel : 91+ 7680+ 52821 / 52869
Email : tara_gram@yahoo.com
drsmaity@rediffmail.com
energy_raj@yahoo.com |
Mr.
Subroto Roy
Senior Business Development Executive
Development Alternatives
B-32, TARA Crescent
Qutab Institutional Area
New Delhi – 110016
Tel : 91+ 11+
696-7938, 685-1158
Fax : 91+ 11+ 6866031
Email : tara@devalt.org
sroy@devalt.org
URL : www.devalt.org
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