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MICRO DIESEL PUMP-SET

Background

For small farmers in developing countries, wanting to grow a crop through irrigation in the dry season, two options are open for pumping the water: manual or motorized.
For manual pumping the treadle pump is very suitable, for motorized pumping, diesel or petrol engine pump-sets are widely used.
Often farmers start with a manual pump and after having made some money, would like to move a step up to a motor pump. This, however, is often not possible, because the cost of the available motor pump-sets is beyond their means. The micro diesel, because of its unique design, simplicity and small size offers the possibility to be available to farmers for an affordable price. It seems reasonable to expect that if a low cost diesel pump-set, such as the micro diesel, will be introduced on the market, millions of small farmers will want to buy one. Apart from the low initial cost, the micro diesel is very fuel-efficient. It will run 7 hours on one liter when pumping 2 l/s, which is twice the capacity of a treadle pump!

Expected benefits
With a micro diesel pump-set more land can be irrigated, thus increasing the earnings for the farmers, at the same time freeing them from the drudgery of pumping manually, leaving them more time to spend on other agricultural activities. More irrigated land means more food production. While manual pumping is usually limited to vegetable gardening, with the micro diesel also staple food can be produced.

Applications

Apart from lifting water for irrigation, the micro diesel can also be used for driving post harvest processing equipment, fishing boats, electricity generation, etc.

The technology

The special thing about this engine is that although it is a diesel engine, it has no fuel-pump or injector. The fuel is mixed with air in a sort of simplified carburetor, and drawn into the engine crankcase (two stroke). When the piston is at bottom dead center, the compressed fuel-air mixture is transferred to the combustion chamber above the piston. The piston, moving upwards, compresses the mixture until the temperature reaches the point where spontaneous combustion occurs.
In order to get the combustion to take place at more or less the right time, the compression needs to be set correctly. The engine is started with maximum compression and as it warms up the compression is gradually reduced, until after some minutes, the engine operating temperature is stabilized and no further adjustment is necessary.
This extremely simple design with very few moving parts, makes the engine cheap to produce, reliable and easy to repair.

Specifications

Displacement 

18cm3

Power output

0,6hp at 6000rpm

Cycle

two stroke

Compression

Variable between 0 and 1:50

Fuel 

Kerosene, diesel or vegetable oils

Weight of bare engine (approx) 

15kg

Cooling

Water cooled, air-cooling optional

Speed control

Internal governor

Power take-off shaft

1500rpm, 1:4 ratio to crankshaft

Starting

Crank

Power take-off shaft (2, starter shaft) 

365 rpm

Specific fuel consumption

300-400gr/hp.h

Fuel consumption at 0,2hp/5700rpm

0.15 l/h

Cost

When mass-produced in China or India, the engine is expected to cost about US$ 60, off factory. The retail price for farmers depends on the margins in the supply chain, possible transport costs and taxes.

Environmentally friendly

Because the engine can work well on pure (unrefined or estherised) vegetable oil, it offers an opportunity for future mechanization of farmers without negative effects on the environment. Furthermore, farmers can grow their own oil crops and so keep the fuel cost within their own community 

Source: http://www.practicafoundation.nl/technologies/microdiesel.html

 


 

 

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